What we can do  

1. Feasibility Studies

• Perform Pre FS and FS of process technologies.

• Develop process configurations and alternatives.

• Conduct preliminary cost estimations for process options.

• Develop basis of design report

2. Process Flow Development

• BFD / UFD / SFD / PFD / P&IDs

• Define material and energy balances for all process streams.

• Develope Safe Chart, Cause & Effect, Shutdown Hiarachy

 3. Equipment Design and Selection

• Develop equipment specifications and datasheets.

• Perform equipment sizing (e.g.,reactors, heat exchangers, separators, pumps, valves).

• Select appropriate materials of EPCIC phase

4. Simulation and Modeling

• Use simulation software (e.g., Aspen HYSYS, Aspen Plus, PRO/II, Pipeflow..) to model processes.

• Optimize processes for efficiency, safety, and economics.

• Validate process simulations with operational data or pilot-scale results.

5. Design utility systems 

• Steam - Cool/Hot water - Process Water.

• Instrument Air - Pneumatic Air - Cpmpress Air - Utility Air

• Diesel - Hot Oil System

• Chemical Injection/ Inhibitor / Anti WAX...

• N2 system design

1. Equipment Design and Specification

• Design separator, pressure vessels, heat exchangers, storage tanks, reactors, pumps, boiler, chiller.

• Develop equipment datasheets and technical specifications.

• Select materials of construction based on process conditions (temperature, pressure, media corrosion).

• Perform vibration analysis and ensure dynamic stability of rotating machinery.

2. Stress and Finite Element Analysis (FEA)

• Conduct stress analysis to evaluate structural integrity under operating and design conditions.

• Perform finite element analysis (FEA) for complex geometries or critical components.

• Assess fatigue life and ensure compliance with design codes.

3. Equipment / Piping Design and Layout

• Develop piping layouts and isometric drawings.

• Perform pipe stress analysis to ensure flexibility and compliance with standards.

• Optimize routing to minimize pressure drop and meet process requirements.

4. Thermal and Mechanical Performance

• Design heat transfer equipment (e.g., exchangers, condensers) to optimize thermal performance.

• Evaluate mechanical performance under thermal and mechanical loads.

• Ensure equipment meets thermal cycling and transient operation conditions.

5. Fabrication and Inspection

• Develop fabrication (shop) drawings and instructions for mechanical equipment.

• Oversee manufacturing processes and inspect equipment at vendor facilities.

• Ensure adherence to quality control standards (e.g., NDT, hydrotesting, weld inspections).

6. Installation and Commissioning Support

• Provide manpower guidance during equipment installation and alignment.

• Perform pre-commissioning checks and resolve installation issues.

• Support plant commissioning, troubleshooting, and performance testing.

7. Checklist

• Equipment List / Checklist

• Valve - Line  list / Checkist

1. Instrument Selection and Specification

·Select appropriate instruments (e.g., flow meters, pressure transmitters, level sensors) based on process requirements.

·Prepare instrument datasheets and technical specifications.

2. Control System Design

·Develop control philosophies and strategies to meet process requirements.

·Design Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Safety Instrumented Systems (SIS).

·Specify hardware and software configurations for control systems.

3. Instrumentation Layout and Design

·Create detailed Instrumentation Layout Drawings showing sensor and transmitter placements.

·Prepare Loop Diagrams to illustrate signal flow and connections.

·Design cable routing and instrument junction box layouts.

4. Signal and Communication Design

·Define signal types (analog/digital) and ranges for instrumentation.

·Specify communication protocols (e.g., HART, Modbus, Foundation Fieldbus) for system integration.

·Design and configure control networks and communication loops.

5. Calibration and Testing

·Specify calibration procedures for instruments to ensure accuracy.

·Develop test plans for factory acceptance testing (FAT) and site acceptance testing (SAT).

·Verify instrument functionality during commissioning.

6. Instrument Sizing and Calculations

·Perform sizing calculations for control valves, orifice plates, and flow elements.

·Determine appropriate setpoints and ranges for instruments.

·Calculate process parameters to ensure measurement accuracy.

1.Power System Design

·Design and specify electrical systems for power generation, distribution, and utilization.

·Perform load calculations to determine power requirements.

·Develop single-line diagrams (SLDs) for electrical systems.

2. Electrical Equipment Specification

·Select and specify electrical equipment such as transformers, switchgear, circuit breakers, motors, and drives.

·Prepare datasheets and technical specifications for equipment.

·Ensure compliance with applicable standards (e.g., IEC, ANSI, NEC).

3. Cable Sizing and Routing

·Calculate cable sizes based on current, voltage drop, and short-circuit conditions.

·Design cable routing and prepare cable schedules.

·Optimize cable trays and conduits for minimal interference and ease of maintenance.

4. Lighting and Grounding Systems

·Design lighting systems for process areas, offices, and hazardous zones.

·Ensure proper illumination levels based on area requirements and standards.

·Develop grounding and earthing systems for safety and equipment protection.

5. Hazardous Area Classification

·Classify hazardous areas based on gas, dust, and vapor exposure.

·Select explosion-proof and intrinsically safe electrical equipment.

·Ensure compliance with standards like ATEX, IECEx, and NFPA 70.

6. Load Flow and Short-Circuit Studies

·Perform load flow analysis to ensure stable power distribution.

·Conduct short-circuit studies to determine fault levels and protective device settings.

·Use software like ETAP or SKM for detailed power system analysis.

7. Protection and Relaying

·Design and specify protective relays for electrical equipment.

·Develop protection schemes for transformers, motors, and feeders.

·Set relay parameters for overcurrent, undervoltage, and other faults.

1. Structural Analysis and Design

·Design steel and concrete structures to withstand operational loads, wind, seismic, and other environmental conditions.

·Use structural engineering software (e.g., STAAD.Pro, SACs, SAP2000) for modeling and analysis.

2. Foundation Design

·Design foundations for heavy equipment, including tanks, compressors, turbines, and towers.

·Ensure compliance with soil and geotechnical reports.

·Perform calculations for pile, mat, and spread footings based on load requirements.

3. Structural Frameworks

·Design pipe racks, process platforms, stairways, and walkways for operational accessibility and safety.

·Specify materials, dimensions, and structural connections.

·Ensure compliance with codes like AISC, Eurocode, or local standards.

4. Load Calculations

·Calculate static and dynamic loads, including live loads, dead loads, wind loads, and seismic forces.

·Factor in thermal expansion, vibration, and operational loads from equipment and piping.

·Evaluate accidental loads such as blast impacts or equipment failure.

5 . Structural Material Take-Off (MTO)

·Quantify all structural materials required for the project, including steel beams, columns, plates, bolts, and concrete.

·Prepare detailed MTOs based on structural drawings and models.

·Classify materials by type, size, grade, and specification for procurement.

·Update MTO periodically to reflect design changes or revisions.

·Use software tools like Tekla Structures or Autodesk Revit to automate MTO generation

1.Corrosion Risk Assessment

·Identify potential corrosion mechanisms based on process conditions (e.g., temperature, pressure, fluid composition).

·Perform assessments for internal (process-induced) and external (environmental) corrosion risks.

·Utilize industry standards such as API 571 and NACE guidelines for risk evaluation.

2. Material Selection

·Select corrosion-resistant materials (e.g., stainless steel, alloys, polymers) suited to process fluids and operating conditions.

·Specify coatings, linings, and overlays for additional protection where needed.

3. Protective Coatings and Linings

·Design and specify coating systems for structural steel, pipelines, and equipment.

·Include surface preparation, primer, intermediate, and topcoat layers based on service conditions.

·Specify lining materials for tanks, vessels, and pipelines exposed to aggressive chemicals.

4. Cathodic Protection Systems

·Design ICCP/ CP systems for buried and submerged structures.

·Perform calculations for anode size, spacing, and current requirements.

5. Corrosion Monitoring

·Specify and design corrosion monitoring systems, such as: Corrosion coupons. (ER) probes Ultrasonic thickness (UT) gauges.

·Establish monitoring points to track corrosion rates over time.

6. Insulation and Corrosion Under Insulation (CUI) Mitigation

·Specify insulation materials that minimize moisture ingress and reduce CUI risks.

·Design insulation systems with proper sealing, drainage, and inspection points.

·Incorporate temperature limits to avoid dew point corrosion.

7. Corrosion Allowance

·Define corrosion allowance in equipment and piping wall thickness based on expected service life.

·Balance material costs with long-term operational reliability.

·Include allowances in pressure vessel, piping, and tank design codes

1. Firefighting Systems

• Firewater System (Pump/Hydrants/Monitors/S.Tank)

• Foam Suppression System (Tank, Generator, Deluge)

• Dry Chemical Fire Suppression System

• Clean Agent Suppression System (CO2, FM-200, Novec 1230)

• Inert Gas: Argon, nitrogen, or mixed inert gas systems, IG-541 (Inergen)

• Deluge & Sprinkler Systems

2. Detection and Alarm Systems

• Fire and gas detection systems

• Manual call points and pull stations

• Fire alarm panels and annunciators

3. Personal Protective Equipment (PPE)

4. Portable Fire Extinguishers (Water, Foam, Dry Powder, CO2 extinguishers)

5. Specialized Firefighting Equipment

6. Passive Fire Protection

• Fireproof coatings (intumescent paint, cementitious coatings)

• Fire-rated walls, doors, and windows

• Firestopping materials (seals and barriers)

• Blast-proof and fire-resistant enclosures

7. Emergency Response Tools

• Fire blankets

• Rescue tools (thermal cameras, gas analyzers)

• Spill containment kits

• Safety showers and eyewash stations

ENVIROMENTIAL DESIGN

1.  Air Quality Management

2. Waste Water Treatment Design

3. Exhaust Gas Treatment Design

4. Waste Solid Treatment Design

5. Spill and Leak Prevention

6. Noise and Vibration Control

7. Hazardous Material Handling

8. Greenhouse Gas (GHG) Reduction
RISK ASSESSMENT
1. HAZOP

2. HAZID

3. SIL

4. QRA

5. HSE Dossier

6. PSV/ BDV Assessment

7. Flare/ Vent Assessment
MEP DESIGN

1. HVAC

2. Plumping - Utility

PROVISION MANPOWER FOR EPCIC PHASE